Warehouse Equipment Buyer’s Guide 2025: What to Choose for Different Floor Plans

Choosing warehouse equipment is tough, the decision you make will affect safety, speed, and how much work you can get done in every shift. The right pallet stackers and pallet trucks should fit your floor plan, your typical load, and the distance your team normally moves goods each day. The wrong choice can cause lots of issues and extra stress on operators. The right choice lifts productivity without adding complexity.

At Hangcha Australia, the current range focuses on practical electric solutions that suit Australian sites. Everything below is based on the products you actually find in our Warehouse Equipment category. The goal is to help you match each model to the space you have and the tasks you run most often.

 

Understanding Your Space Before You Buy

Start with a simple walk around your space. Confirm aisle widths, turning circles at the end of aisles, ceiling height near beams, and any ramps or lips at dock doors. Note the heaviest pallet you will need to handle on a normal day and the highest rack beam you must reach. If you often clear five pallets back to back, you will need a transport unit with stronger batteries and a stacker rated for repeated lifts at that height.

Smooth floors support smaller turning radii and lighter equipment. Uneven joints and outdoor aprons call for wider footprints and extra stability. Once you capture these basics, it becomes clear which warehouse equipment fits and which does not.

 

Equipment for Narrow Aisle Warehouses

Tight aisles demand precise steering and compact footprints. If your racks sit close together or you operate in a backroom or a cold storage, prioritize stability and control.

A Series Mini Range Pallet Stacker Double Column II

Capacity from 1.2 to 1.5 t with lift heights from 2.0 to 3.6 m. The double-column mast improves rigidity in confined spaces. Electric controls allow accurate feathering at the beam. This is an excellent choice for short shuttle moves and regular replenishment in tight bays.

1.5 to 2.0 t A Series Mini Walkie Pallet Truck with Lithium Power

Ideal for short horizontal moves on smooth floors. Lithium power delivers consistent output and fast recharges. Use it to bridge inbound pallets from the dock to putaway points or to feed pick faces in compact layouts.

These two models keep narrow spaces productive without forcing aisle changes or rack relocations.

 

Best Equipment for Wide Open Floor Plans

Large warehouses reward equipment that can maintain pace over distance while still stacking at useful heights.

A Series Electric Counterbalanced Pallet Stacker

Capacity from 800 kilograms to 2.0 t with lift heights from 2.0 to 5.5 m. The counterbalanced layout removes the need for outriggers in front of the load. That means an easier approach to closed pallets and better access in mixed rack designs.

2.0 to 3.0 t A Series Pallet Truck Hi Range

Built for steady transport between the dock, staging, and storage. Operators get ergonomic controls and a durable chassis that handles frequent trips. Use this when daily pallet movements are high and you want a reliable pace without excess fatigue.

This pairing covers most tasks in standard aisles with balanced reach and strong travel efficiency.

 

When You Have Multiple Levels or Mezzanine Storage

Vertical storage helps you gain capacity without expanding your footprint. It also introduces tighter maneuvering zones on upper levels and service lifts.

WS Series Electric Pedestrian Stacker

Capacity of 1.5 t with lift heights from 2.0 to 3.5 m. Compact dimensions and smooth lift make it a smart option for upper floors and short approach spaces. It is well-suited to replenishment and light putaway where a full counterbalance unit will not fit.

A Series High-Range Stand-On Pallet Stacker with Reach Fork

Capacity from 1.2 to 1.6 t with lift heights from 2.5 to 5.5 m. The reach feature allows placement deep into racking, while the stand-on format reduces operator fatigue over longer sessions. Choose this when racks are tall and your team needs fast cycles at height.

Together, these models keep multi-level operations safe and productive while respecting floor load limits and tighter turning zones.

 

For Mixed Indoor and Outdoor Operations

Some sites move between smooth indoor concrete and less perfect outdoor aprons or ramps. Stability and battery performance matter in changing conditions.

2,500 to 4,000 lbs A Series Lithium Ion Walkie Straddle Stacker

Approximate capacity from 1,335 to 1,815 kilograms with lift heights from 2.0 to 5.5 m. Straddle legs add stability with varied pallet sizes and give confidence on marginal surfaces. Lithium-ion power supports quick charging and consistent output during long days.

2.0 to 3.0 t A Series Rider Pallet Truck

Operators stand on board, which reduces walking time on long runs. This is useful when you shuttle pallets across wide buildings or between sheds. It pairs well with the straddle stacker to cover both transport and lift in mixed zones.

This combination supports indoor and outdoor movement while keeping emissions low and noise down.

 

What to Look for When Comparing Equipment

Power Source

Lithium-ion has become the standard for modern warehouse equipment. It charges fast and delivers repeatable performance through the full shift. It does not require water topping or battery change bays. If you run multi-shift operations, opportunity charging during breaks keeps units in service without complex routines.

Safety and Ergonomics

Look for clear sight lines, low step heights, intuitive tillers or controls, and strong parking brakes. Features such as speed reduction in turns and mast tilt control support safer handling near people and racking. Comfortable operators make fewer mistakes and maintain pace for longer.

Maintenance and Local Support

Choose brands with local parts and prompt technicians. A small part held in stock locally saves days of downtime. Ask about service intervals, diagnostic tools, and planned maintenance programs. Reliable support protects your budget and your delivery promises.

 

Final Thoughts

Modern warehouse equipment should make your space safer and faster without adding complexity to your process. The Hangcha range focuses on lithium-powered pallet stackers and pallet trucks that match specific floor plans and daily tasks. Each model listed here is available in Australia and supported by local service.

 

If you want help mapping your layout to the right specification, visit the Warehouse Equipment page at Hangcha Australia to view models and request a tailored quote. Our team can outline lift heights, capacities, battery options and service plans so you can choose with confidence.

Choosing the Right Lithium Electric Forklift for Your Workplace
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